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Experimental and numerical studies are conducted on the formation of soot and Polycyclic Aromatic Hydrocarbons (PAHs), regarded as precursors of soot, during the combustion of fuel-rich homogeneous n-heptane mixtures. In-cylinder gases are sampled directly through a high-speed solenoid valve in engine tests, to be analyzed by GC/MS for qualifying PAHs. Smoke concentration is also measured. A numerical study is carried out by using a zero-dimensional model combined with detailed chemical kinetics. The experiments and computations show that PAHs can be predicted qualitatively by means of the present kinetic model.

The use of a Thermo-Denuder (TD) is proposed to suppress the nano-particle measurement fluctuations caused by the volatile components in the available techniques. The problems encountered during the use of thermo-denuder for nano-particle measurement and their respective solutions are suggested. The behavior of nano-particles in the TD itself is not clearly understood but the thermo-denuder influences both the volatile and solid particles. As a first report, only the effect of TD dimension on solid nano-particle measurements is presented. It is concluded that the TD influences the nano-particles i.e. loss of particles occurs even the sample gas contains no volatile fractions. A sharp temperature gradient between the low temperature wall of the absorption part of TD and hot sample gas causes particle losses due to thermophoresis effect. Especially the smaller particles are affected significantly.

To improve urban air pollution, stringent emissions regulations for heavy-duty diesel engines have been proposed and will become effective in Japan, the EU, and the United States in a few years. To comply with such future regulations, it is critical to investigate the effects of intake and injection parameters and fuel properties on engine performance, efficiency and emissions characteristics, associated with the use of aftertreatment systems. An experimental study was carried out to identify such effects. In addition, the KIVA-3 code was used to gain insight into cylinder events. The results showed improvements in NOx-Smoke and BSFC trade-offs at high-pressure injection in conjunction with EGR and supercharging.

Natural gas pre-mixture is ignited by a small amount of pilot fuel in the dual fuel engine. In this paper, numerical studies were carried out to investigate the combustion and exhaust gas emissions formation process of this engine type by using a multi dimensional model combined with the detailed chemical kinetics including 57 chemical species and 290 elementary reactions. In calculation, the effect of the pre-mixture concentration on combustion was examined. The result indicated that the increased concentration of natural gas could improve the burning fraction and THC, CO emissions due to the increased pre-mixture consumption rate and the cylinders gas temperature.

An attempt was made to optimize NOx and particulate emissions from heavy-duty diesel powered vehicles under heavy load engine operating regions by combining EGR and methanol fumigation and the effects on exhaust emissions were experimentally studied. The results under steady states tests show that, the smoke concentration is decreased and total fuel consumption is improved according to the increase in methanol energy ratio. As NOx reduction effect of EGR does not affected by methanol fumigation, drastic NOx reduction can be thereby possible at heavy load regions with the combined use of EGR and methanol fumigation. Then, this method was applied to new Japanese 13 mode test procedure and it was recognized that the NOx mass emissions were reduced to almost one half without increase in particulate emissions. However, drastic increase in CO, HC and aldehyde emissions were observed also.

Experimental and numerical studies on the combustion of the particulate matter in the diesel particulate filter with the particulate matter loaded under different particulate matter loading condition were carried out. It was observed that the pressure losses through diesel particulate filter loaded with particulate matter having different mean aggregate particle diameters during both particulate matter loading and combustion periods. Diesel particulate filter regeneration mode was controlled with introducing a hot gas created in Diesel Oxidation Catalyst that oxidized hydrocarbon injected by a fuel injector placed on an exhaust gas pipe. The combustion amount was calculated with using a total diesel particulate filter weight measured by the weight meter both before and after the particulate matter regeneration event.

Three types of combustion chamber configurations (Types A, B, and C) with compression ratio lower than that of the baseline were tested for improved performance and exhaust gas emissions from an inline-four-cylinder 1.7-liter common-rail diesel engine manufactured for use with passenger cars. First, three combustion chambers were examined numerically using CFD code. Second, engine tests were conducted by using Type B combustion chamber, which is expected to have the best performance and exhaust gas emissions of all. As a result, 80% of NOx emissions at both low and medium loads at 1500 rpm, the engine speed used frequently in the actual city driving, improved with nearly no degradation in smoke emissions and brake thermal efficiency. It was shown that a large amount of cooled EGR enables NOx-free combustion with long ignition delay.

Model based control design is an important method for optimizing engine operating conditions so as to simultaneously improve engines' thermal efficiency and emission profiles. Modeling of intake system that includes an intake throttle valve, an EGR valve and a variable geometry turbocharger was constructed based on conservation laws combined with maps. Calculated results were examined the predictive accuracy of fresh charge mass flow, EGR rate and boost pressure.

This paper describes the development of a High Speed Calculation Diesel Combustion Model that predicts combustion-related behaviors of diesel engines from passenger cars. Its output is dependent on the engine's operating parameters and on input from on-board pressure and temperature sensors. The model was found to be capable of predicting the engine's in-cylinder pressure, rate of heat release, and NOx emissions with a high degree of accuracy under a wide range of operating conditions at a reasonable computational cost. The construction of this model represents an important preliminary step towards the development of an integrated Model Based Control system for controlling combustion in diesel engines used in passenger cars.

The efficiency of the NOx Storage and Reduction (NSR) catalysts used in the aftertreatment of diesel engine exhaust gases can potentially be increased by using reactive reductants such as CO and H₂ that are formed during in-cylinder combustion. In this study, a multi-dimensional computational fluid dynamics (CFD) code coupled with complex chemical analysis was used to study combustion with various fuel after-injection patterns. The results obtained will be useful in designing fuel injection strategies for the efficient formation of CO.

The objective of the present research is to investigate the effects on diesel engine combustion and NOx and PM emission characteristics in case of blending the ordinary diesel fuel with biodiesel in passenger car diesel engines. Firstly, we conducted experiments to identify the combustion and emissions characteristics in a modern diesel engine complying with the EURO 4 emission standard. Then, we developed a numerical simulation model to explain and generalize biodiesel combustion phenomena in detail and generalize emission characteristics. The experimental and simulation results are useful to reduce biodiesel emissions by controlling engine operating and design parameters in the diesel engine. Engine tests were conducted and a mathematical model created to investigate the effects of 40% and 100% methyl oleate modeled fuel representing Jatropha-derived biodiesel on diesel combustion and emission characteristics, over a wide range of passenger car DI diesel engine operating conditions.

Under heavy load condition, single fuel operation with diesel fuel was studied experimentally for the homogeneous charge diesel combustion (HCDC) method. HCDC engine, in which pre-mixture was formed by fuel injected into an intake manifold and mixed with air beforehand then ignited by small amount of fuel directly injected into a cylinder, can reduce NOx and smoke simultaneously from the diesel engine. In HCDC the higher the premixed fuel ratio was, the lower the emissions were. Accordingly, it was indicated that homogeneous pre-mixture contributed to improvement of exhaust emissions. However, a diesel knocking due to uncontrolled self-ignition may occur under high premixed fuel ratio conditions in the case of operating heavy loads. Thus, the maximum amount of premixed fuel was restricted by these knocking limits.

To control the transient automatic operation of engines with two variables (speed and torque), feedback control has been used conventionally. Feedback control, however, does not have sufficient transient characteristics, and it is extremely difficult to perform accurate mode trace operation. To improve the control characteristics in transient operation, we have developed a new-concept automatic engine control system. The new system performs predictive control using an engine performance model that is obtained from learning operation. It is now very easy to perform operations that require accurate traces; operations such as exhaust emission and fuel consumption measurements.

Urea-SCR system has a high NOx reduction potential in the steady-state diesel engine operation. In complicated transient operations, however, there are certain problems with the urea-SCR system in that NOx reduction performance degrades and adsorbed NH3 would be emitted. Here, optimum urea injection methods and exhaust bypass control to overcome these problems are studied. This exhaust bypass control enables NO/NOx ratio at the inlet of SCR catalyst to be decreased widely, which prevents over production of NO2 at the pre-oxidation catalyst. Steady-state and simple transient engine tests were conducted to clarify NOx reduction characteristics when optimum urea injection pattern and exhaust bypass control were applied. In simple transient test, only the engine load was rapidly changed for obtaining the fundamental knowledge concerning the effect of those techniques.

To find a clue to reduction techniques for Nitrous Oxide (N2O) emission from three-way catalyst equipped vehicles, four test samples of three-way catalysts with typical noble metal compositions were fabricated by way of experiment and their N2O formation characteristics have been experimentally studied. Then, these catalyst samples were conditioned artificially by aging with real automotive exhaust gas and the N2O formation characteristics after aging has been also observed. As results, catalyst temperature zones and concentration levels of N2O formation varies greatly by the catalyst composition. In general, a catalyst with lower metal content showed lower N2O mass emission at both fresh and after aging conditions. The tendency of the increase in N2O mass emission due to the deterioration is also different among the tested catalyst samples.

A new type of fuel injection nozzle, called a “slit nozzle,” has been developed to improve poor ignitability and to stabilize combustion under low load conditions in direct-injection methanol diesel engines manufactured for medium-duty trucks. This nozzle has a single oblong vent like a slit. Engine test results indicate that the slit nozzle can improve combustion and thermal efficiency, especially at low loads and no load. This can be explained by the fact that the slit nozzle forms a more highly concentrated methanol spray around the glow-plug than do multi-hole nozzles. As a result, this nozzle improves flame propagation.

Exhaust gases discharged from automobiles are noticed as one of the reasons for resent increase in atmospheric methane (CH4) and nitrous oxide (N2O) concentration, which have been considered as greenhouse effect gas. In order to make an accurate estimation of methane and nitrous oxide discharged from automobiles, measurement methods of them were experimentally developed and their emissions were measured for different kinds of automobiles under various driving conditions. Then, we have tried to estimate the annual global emissions from automobiles using these measurement results and statistical data such as the number of automobiles, the total annual mileage, and the total annual fuel consumption etc. As results, their emissions from passenger vehicles which have been estimated from global number of automobiles were 477.263 t/year for methane and 313.472 t/year for nitrous oxide. These numbers are higher than what had been estimated.

A numerical model has been developed to predict the formation of NOx and formaldehyde in the combustion and post-combustion zones of a methanol DI engine. For this purpose, a methanol-air mixture model combined with a full kinetics model has been introduced, taking into account 39 species with their 157 related elementary reactions. Through these kinetic simulations, a concept is proposed for optimizing methanol combustion and reducing exhaust emissions.

An experimental and numerical study has been conducted on the emission and reduction of HCHO (formaldehyde) and other pollutants formed in the cylinder of a direct-injection diesel engine fueled by methanol. Engine tests were performed under a variety of intake conditions including throttling, heating, and EGR (exhaust gas recirculation) for the purpose of improving these emissions by changing gas compositions and combustion temperatures in the cylinder. Moreover, a detailed kinetics model was developed and applied to methanol combustion to investigate HCHO formation and the reduction mechanism influenced by associated elementary reactions and in-cylinder mixing.

Homogeneous Charge Compression Ignition (HCCI) is effective for the simultaneous reduction of soot and NOx emissions in diesel engine. In general, high octane number fuels (gasoline components or gaseous fuels) are used for HCCI operation, because these fuels briefly form lean homogeneous mixture because of long ignition delay and high volatility. However, it is necessary to improve injection systems, when these high octane number fuels are used in diesel engine. In addition, the difficulty of controlling auto-ignition timing must be resolved. On the other hand, HCCI using diesel fuel (diesel HCCI) also needs ignition control, because diesel fuel which has a low octane number causes the early ignition before TDC. The purpose of this study is the ignition and combustion control of diesel HCCI. The effects of parameters (injection timing, injection pressure, internal/external EGR, boost pressure, and variable valve timing (VVT)) on the ignition timing of diesel HCCI were investigated.